How to ensure the accuracy of metal tube float meter maintenance work during the Spring Festival

During the Spring Festival, many companies will use the intermittent period of production to carry out the maintenance of industrial flow meters. How to maintain the flowmeter of metal tube float during the Spring Festival? Here we talk about what needs to be done and care

A pointer jitter:

1 . Slight hand jitter: generally caused by medium fluctuations. It can be overcome by adding damping.

2. Moderate pointer jitter: Generally caused by the medium flow state. For the gas is generally caused by the media operating pressure instability. Regulators or steady flow devices can be used to overcome or increase the air damping of the float flowmeter.

3 . Severe pointer jitter: mainly due to medium pulsation, air pressure instability or the pressure, temperature, and flow rate of the gas operating state given by the user is inconsistent with the actual state of the float flowmeter, and there is a large difference in the overrange of the floater flowmeter.

Second, the pointer stops at a certain position

The main reason is that the float of the float meter is stuck.

Generally, when the metal tube float flow meter is used, the valve is opened too fast, so that the float impacts the stopper quickly, causing the stopper to deform and the float to be stuck. However, it is not ruled out that the float is stuck due to the misalignment of the float guide rod and the stop ring. The instrument can be removed when processing, remove the deformed stopper, and check if it is concentric with the guide rod. If it is different, correct it, then install the floater, push the floater, and feel the float up and down smoothly. Cocoa, in addition, must be installed vertically or horizontally in the installation of the float flowmeter, can not be inclined, otherwise it is easy to cause the card table and bring error to the measurement.

Third, the measurement error

1. Installation does not meet requirements

For vertical installation of float meter to maintain vertical, tilt angle not more than 20 degrees

For horizontal installation of float meter to maintain the level, the inclination is not more than 20 degrees

There must be no ferromagnetic objects in the 100mm space around the float flowmeter.

Mounting position away from the valve port adjustable pump outlet, turn in the process line and the like. To keep after the first 5D

250mm straight pipe section requirements.

2. The greater variation in the density of the liquid medium is also a cause of the larger errors. Because the instrument is calibrated before the calibration, the media is converted according to the density given by the user and converted to the calibration flow of the water under calibration. Therefore, if the medium density changes greatly, it will cause great errors in the measurement. Solution may be medium density change after into the formula, in terms of error correction factor, then the flow rate measuring flow multiplied by the coefficient change into true flow rate.

3 . Due to the great influence of temperature and pressure on the gaseous medium, it is recommended to use warm and pressure compensation to obtain real flow.

4. Due to long-term use and many factors such as pipeline vibration, the floating flowmeter senses the looseness of moving parts such as magnets, pointers, counterweights, rotating magnets, etc., resulting in large errors. Solution: You can verify by first pushing the pointer by hand. First press the pointer on the RP position to see if the output is 4mA and the flow rate display is 0%. Then verify by the scale. If no match is found, the part can be repositioned. Generally require professionals to adjust, otherwise it will cause loss of position, need to return to the manufacturer for correction.

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