Rubber Compound And Rubber Plastic Sealing Product Rubber Plastic Sealing,Food Grade Rubber Compound,Rubber Soft Connection Luohe Letone Hydraulic Technology Co., Ltd , https://www.litonghose.com
Tube End Finish Machine with Ce Certificate (3CPV)
**3CPV Semi-Automatic Tube End Finish Machine**
**Description:**
The 3CPV semi-automatic tube end finish machine is designed for deburring, flaring, and beading of metal round tubes. It can perform all these functions with simple tooling changes, making it a versatile solution for various tube processing needs.
**Model:**
3CPV
**Application:**
This machine is ideal for preparing the ends of metal tubes by performing internal and external chamfering, deburring, flaring, and beading. It is widely used in industries such as automotive, HVAC, and manufacturing.
**Introduction:**
With the 3CPV machine, you can efficiently process tube ends using different tools. Whether you need to create a flare, bead, or simply deburr the edge, this machine offers flexibility and precision. Its design allows for quick tool changes, reducing downtime and increasing productivity.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Spindle and Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube Wall Thickness for Flaring: Stainless Steel 0.4–2.5 mm, Aluminum Alloy 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube Wall Thickness for Beading: Stainless Steel ≤1 mm, Aluminum Alloy ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Clamp Length: 15 mm (varies based on material and wall thickness)
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
- One clamping operation can complete squaring, deburring, and internal/external chamfering simultaneously.
- Quick die change allows for flaring and beading operations.
- Pneumatic clamping ensures a tight grip while preventing damage to the tube.
- Thin clamps and dies allow for processing of tubes as short as 15 mm.
- Feed cylinder control is linked with the clamping cylinder, ensuring smooth and automated operation.
- Equipped with an asynchronous motor spindle with variable frequency control for precise speed adjustment.
- Tube feeding length positioning ensures consistent and repeatable results.
- The eccentric flaring center allows for a variety of sizes and wall thicknesses.
- Chamfer/deburring dies can be used interchangeably with flaring dies, reducing inventory requirements.
**Main Components:**
- Top-mounted spindle with excellent accessibility, especially for complex-shaped tubes.
- Motor with variable frequency control for high-precision spindle operation.
- Front-mounted clamp capable of gripping tubes as short as 15 mm.
- Clever chip groove design in the clamp for efficient dust removal.
- Dual feed modes: cylinder and handwheel, offering smoother operation and reduced physical effort.
- Adjustable tube feed stopper with mechanical locking for accuracy.
- Spindle feed position ensures consistent processing without interference.
- Organic glass protective cover and waste box provide safety and waste collection.
**Tooling Options:**
- **Flaring Center:** An eccentric shaft that allows for multiple sizes and wall thicknesses.
- **Flaring Dies:** Can be used interchangeably with chamfer/deburring tools, reducing the need for multiple sets.
- **Die Adapter:** Designed for small-diameter tubes, enabling flexible tool installation.
- **Squaring/Deburring Head:** Smart blade design with adjustable positions for various tube dimensions.
- **Beading Head:** Works with beading tips or arbor, allowing for minimum 6 mm tube beading.
This machine is a reliable and efficient solution for tube end finishing, combining versatility, precision, and ease of use. Whether you're working with stainless steel, aluminum, or titanium, the 3CPV model is well-suited for a wide range of applications. Its robust construction and advanced features make it a valuable asset in any industrial setting.