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Tube End Finish Machine with Ce Certificate (3CPV)
**3CPV Semi-Automatic Tube End Finish Machine**
**Description:**
The 3CPV Semi-Automatic Tube End Finish Machine is a versatile and efficient solution for processing the ends of metal tubes. It is designed to perform multiple operations such as deburring, flaring, and beading on both the inside and outside of round metal tubes. This machine can handle a wide range of tube sizes and materials, making it ideal for various industrial applications.
**Model:**
3CPV
**Application:**
This machine is used for deburring, flaring, and beading of the internal and external ends of metal tubes. It ensures precision and consistency in finishing processes, which are essential in manufacturing industries like automotive, aerospace, and HVAC.
**Introduction:**
With the 3CPV Tube End Finish Machine, you can prepare tube ends with a bead or flare, or simply deburr and square them. The machine is equipped with interchangeable tooling that allows quick switching between different functions, ensuring flexibility and efficiency in production.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube WT for Flaring: Stainless Steel 0.4–2.5 mm, Aluminum Alloy 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube WT for Beading: Stainless Steel ≤1 mm, Aluminum Alloy ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Tube Clamp Length: 15 mm (varies based on material and wall thickness)
- Tube Material: All kinds of titanium alloys, stainless steel, aluminum alloy
**Features:**
1. One clamping operation can complete squaring, deburring, and chamfering simultaneously.
2. Quick die changes allow for efficient flaring and beading.
3. Pneumatic cylinder clamping ensures tight and secure grip without damaging the tube.
4. Thin clamps and dies enable processing of very short tubes (minimum length: 15 mm).
5. Feed cylinder control is linked with the clamp cylinder for automated operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for precise speed adjustment.
7. Tube feeding length positioning ensures consistent and repeatable results.
8. Eccentric flaring center allows for flexible flaring of various sizes and wall thicknesses.
9. Chamfer/deburring dies can also be used for flaring, reducing die specifications and changeover time.
**Main Components:**
1. Top-mounted spindle with excellent opening capability, ideal for complex-shaped tubes.
2. Variable frequency control for high-precision motor operation.
3. Front-mounted clamp capable of holding 15 mm straight tubes.
4. Clever chip groove design in the clamp for smooth dust removal.
5. Dual feed modes (cylinder and handwheel) for smoother operation.
6. Adjustable tube feed stopper with mechanical lock.
7. Spindle feed position ensures non-interference between spindle and clamp.
8. Organic glass protective cover and waste box for safety and cleanliness.
**Tooling Options:**
1. **Flaring Center**: An eccentric shaft that allows for flexible flaring of various tube sizes and wall thicknesses.
2. **Flaring Dies**: Can also be used for chamfering, deburring, and squaring, reducing die specifications and changeover time.
3. **Die Adapter**: Used for installing small-dimension flaring or beading dies.
4. **Squaring/Deburring Head**: Smart design with adjustable blade positions for multiple operations on different tube dimensions.
5. **Beading Head**: Works with beading tips or arbor to process tubes as small as 6 mm.
This machine is a reliable and cost-effective solution for tube end finishing, offering precision, flexibility, and ease of use. Whether you're working with stainless steel, aluminum, or titanium, the 3CPV model is built to meet your needs efficiently and accurately.