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One Month of Work Saved on Complex Nuclear Inspection Using the Elios 2
# One Month of Work Saved on Complex Nuclear Inspection with the Elios 2
Imagine cutting the time needed for a critical inspection by a full month while also improving safety and efficiency. That’s exactly what Exelon Clearsight achieved by deploying the Elios 2 drone for an ASME XI nuclear containment building inspection. Instead of the usual six-week process involving multiple inspectors, they completed the entire inspection in just two weeks with a single qualified inspector, saving over 300 billable hours.
## The Challenge
Nuclear inspections are among the most demanding tasks in any industry. They involve inspecting massive concrete structures, like containment buildings, for any signs of degradation or damage. With a surface area exceeding 40,000 square feet, these inspections require painstaking effort and expertise. Traditionally, inspectors would rely on scaffolding, ropes, and cranes, exposing them to risks such as falls or radiation exposure. In one incident, two inspectors were stranded 280 feet in the air due to a mechanical failure, requiring a helicopter rescue by the U.S. Coast Guard.
## Customer Needs
A nuclear facility manager approached Exelon Clearsight, seeking a safer, faster, and more cost-effective method for their next ASME XI inspection. The challenge was clear: reduce reliance on risky manual methods while maintaining—or even improving—the quality of data collected.
## The Solution
Exelon Clearsight turned to the Elios 2, a drone designed specifically for confined spaces and hazardous environments. Its robust design, combined with advanced features like collision tolerance and HD cameras, made it ideal for navigating the intricate contours of the containment building.
The Elios 2 allowed inspectors to capture high-resolution images and videos of every inch of the structure without putting anyone at risk. The drone’s ability to fly close to surfaces provided unparalleled access to hard-to-reach areas, ensuring complete coverage of the inspection zone.
## Results
In just two weeks, Exelon Clearsight successfully inspected the entire containment building, covering all 40,000+ square feet. They identified over 150 areas of interest and produced a comprehensive report detailing each suspected defect, complete with photogrammetric measurements. This level of detail far exceeded expectations and demonstrated the power of combining drones with expert analysis.
By using the Elios 2, Exelon Clearsight not only reduced the inspection time by a month but also cut the required workforce from three inspectors to one. This shift minimized exposure to hazardous conditions and freed up resources for other critical tasks.
## Benefits of Using the Elios 2
Here’s a closer look at the advantages realized:
- **Safety:** Eliminated the need for inspectors to operate at heights or navigate challenging terrains.
- **Speed:** Reduced inspection time from six weeks to just two weeks.
- **Efficiency:** Lowered the number of qualified inspectors from three to one.
- **Access:** The drone’s cage design allowed for close-up visuals of every surface, ensuring no detail was missed.
- **Data Quality:** The Elios 2 captured richer, more precise data compared to traditional methods.
- **Simplicity:** Fewer personnel and less equipment simplified logistics, reducing the complexity of the project.
## Conclusion
This inspection underscores the Elios 2’s potential to transform complex industrial inspections. By adopting this technology, Exelon Clearsight has set a precedent for future ASME XI inspections, saving countless man-hours and enhancing safety across the board.
The possibilities extend beyond nuclear containment buildings. The Elios 2 could similarly benefit inspections of other large-scale concrete structures, such as bridges or dams, where identifying aging or structural issues is paramount.
Exelon Clearsight is eager to expand this approach, aiming to apply similar methodologies to other critical inspections. Each drone-assisted inspection avoids hundreds of dangerous man-hours while keeping vital assets operational.
For those interested in innovative solutions for industrial challenges, visit Exelon Clearsight’s website or connect with them on LinkedIn to learn more about their offerings.
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This real-world example illustrates how technology can revolutionize industries while prioritizing safety and efficiency.