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A variety of triangular robots designed for the packaging industry
"Learn more about the performance of Delta Robots designed for packaging automation to boost your ROI (return on investment). Whether you're planning for a one-year, three-year, five-year, or even a ten-year strategy, it's essential to think critically about how to scale your business. Here are some key factors to consider:
- Expanding your production line
- The unique size and shape of your product packaging
- Growing distribution leading to increased output
- Is your current packaging keeping products safe and fresh?
- What causes downtime, and how long does it last?
While these questions may seem straightforward, achieving long-term success requires robotic automation solutions that perfectly align with your specific needs. Customizing your production line or designing a tailored product for existing systems is rare and often complex. However, with technological advancements and growing industry awareness, more manufacturers—especially smaller startups—are adopting automated robots.
Just seven years ago, many production managers were skeptical about using robots in packaging lines. But as they experienced the benefits of installation, operation, and maintenance, skepticism gradually faded. Today, robots no longer carry the stigma of being difficult to use. For most businesses, the ROI from implementing robotic automation typically falls between 16 to 24 months. This return has grown quickly, driven by reduced labor costs, higher productivity, and the ability to operate around the clock across multiple shifts.
Understanding the different types of Delta Robots available can help you make an informed decision. For example, the Doboy Triangle robot comes in three main configurations: finishing, cross-belt, and built-in/parallel. Each type is suited for different packaging tasks. The finishing model organizes products into groups before placing them into wrappers, boxes, or trays. Cross-belt robots are ideal for products with random positioning and orientation, as they handle vertical flow directions. Built-in or parallel robots work best when the product flow is parallel to the outflow but in the opposite direction, often used in cartoning applications.
Robots can be equipped with one to three arms depending on the application. Soft products like snacks require gentler handling, while rigid items such as wrapped cards can be handled at high speeds. End effectors—such as vacuum cups or mechanical grippers—can be customized to handle single or multiple products, sometimes up to 12 at once.
Flexibility is key. Most manufacturers offer customizable end effectors and software programs that allow for easy adjustments and upgrades. This adaptability is crucial for long-term investments. The combination of parallel-axis technology and advanced software ensures that robot arms operate without collisions, making them efficient and reliable.
The number of arms in a robot cell depends on factors like production speed, package type, and whether it’s used in primary or secondary packaging. Other considerations include how products enter and exit the system, whether they’re packaged individually or in bundles, and the availability of existing equipment.
In today’s competitive market, many companies are realizing that adding robotics to their production lines is not only cost-effective but also highly beneficial. With a typical ROI cycle of 14 to 16 months, and the ability to increase output, operate in multiple shifts, and reduce worker injuries, robotic automation is becoming a smart and strategic choice. Additionally, robots can be seamlessly integrated into other packaging systems, providing a continuous and efficient workflow."