HAIYANG TECHNOLOGY CO.,LTD , https://www.hypa6.com
The PET Bottle Washing Recycling Machine is a specialized system designed to clean and process used PET bottles, transforming them into reusable raw materials. It's ideal for handling contaminated, post-consumer, or waste bottles from production lines.
The machine processes dirty PET bottles and produces clean flakes that can be used in various applications such as polyester staple fiber, PET strap bands, granules, transparent films, sheets, and even for re-blowing into new bottles.
PET Bottle Washing Line Market
With the increasing demand for recycled PET material, the market for PET bottle washing lines has become highly profitable. These systems are specifically designed to handle contaminated consumer bottles, ensuring high purity of the final product.
After washing and separation, the PET flakes are ready for further processing through extrusion or PSF machines to create new products.
Introduction of Process:
The PET Bottle Washing Line begins with label removal, followed by grinding the bottles into flakes. The hot washer removes dirt and sand, while the friction washer and washing tank ensure thorough cleaning. Finally, the dewater machine and dryer produce dry, clean PET flakes.
The overall process consists of four main steps:
Step 1: Debaling and Coarse Separating
1. Debaler: Debales large bales of PET bottles to allow for mechanical or automatic sorting of unwanted materials.
2. Trommel: Uses rotating holes to separate small foreign objects like glass, metal, and dirt from the bottles.
3. Label Separator:Removes labels and films using friction between screens and arms.
Step 2: Size Reducing and Washing
1. Wet Grinder: Grinds bottles into flakes while protecting the material and preventing screen blockage.
2. Cold Water Washing Machine:Efficiently removes stubborn dirt using high-speed rotation and friction.
3. Sink-Float Washing and Separating Tank:Separates materials based on density, removing contaminants and ensuring neutral pH levels after washing.
4. Hot Water Washing Machine:Dissolves adhesives and oils using boiling water, improving the cleanliness of the flakes.
Step 3: Drying and Treatment of Flakes
1. High Speed Dewatering Machine: Centrifugal force removes moisture from the flakes to meet quality standards.
2. Thermal Drying: Further reduces moisture content for higher-quality output.
3. Air Separation: Removes residual plastic dust, films, and paper from the flakes.
Step 4: Waste Water Treatment
Waste water is filtered, sedimented, and reused in the system, ensuring environmental compliance and reducing water consumption.
Main Features of the PET Bottle Washing Machine
1. Efficient debaling ensures continuous operation with high unpacking capacity.
2. Metal detection system identifies and separates metals from materials over 100 mm in height.
3. Equipped with a label separator to remove all types of labels and films.
4. Pre-washer effectively removes caps, sand, and rocks before processing.
5. Crusher blades made of SKD11 steel with special heat treatment for durability.
6. Boiling hot water sterilizes and removes stubborn contaminants like glue.
7. Floating machine separates PP/PE films from PET flakes efficiently.
8. Final moisture content of the product is less than 1% after drying.
We Promise To:
2. Customize layout diagrams according to your workshop floor plan.
3. Design the entire line based on the level of contamination, selecting suitable equipment for your needs.
4. Ensure high-quality final products with moisture below 1%, impurities at 100ppm, and PVC content at 100ppm.
5. Use SUS304 stainless steel for parts in contact with materials, with thickness over 3mm for long service life.
6. Utilize world-renowned brand components for reliable performance.
Please note that the above images and specifications are for reference only. The color of the machines can be customized, and the main structure can be tailored to meet your specific requirements. Feel free to inquire for more detailed information.
Pet Flakes Washing Recycling Machine
Model NO.: ADP-PET800
Function: Cleaning Contaminated Plastic to Be Reused
Color: Customized (Green, Blue, Red etc.)
Trademark: AUDOP
Transport Package: Seaworthy Packing
Origin: Jiangsu, China
HS Code: 84778000
What is PET Bottle Washing Recycling Machine?
1. Provide competitive pricing, complete solutions, and turn-key projects.